Professional equipment for accurate, fast and uniform heating of thermoplastics.
This is a high-tech infrared furnace, created specifically for the needs of modern orthopedic workshops and prosthetic and orthopedic centers. It is designed to optimize the processes of material formation (such as polyethylene, polypropylene and other thermoplastics) used in the manufacture of individual orthoses, corsets and prosthesis sleeves.
The main advantages of the model:
Infrared heating technology: Provides deep, fast and absolutely uniform heating of material on all area, excluding emergence of “cold zones” or overheating of separate sites.
Ergonomic sliding system (carriage): The stove is equipped with a convenient sliding mechanism with a reliable work surface, which allows you to easily and safely load and remove large plastic workpieces.
Process control: The built-in viewing window on the lifting door allows the master to visually monitor the state of plasticity of the material without opening the stove and without losing precious heat.
Intuitive control: The convenient side control panel is equipped with operation indicators, power / temperature regulators and the main power switch (Master Power).
Mobility and compactness: The design is mounted on a strong chassis with swivel wheels, which allows you to easily move the stove with a workshop to optimize the workspace.
Scope:
Choose reliability and quality: The infrared oven will allow your workshop to significantly reduce the time of preparation of materials, reduce the percentage of marriage and improve the overall quality of finished products for patients.
Professional and compact solution for uniform heating of materials in prosthetic and orthopedic production.
Cabinet Oven Is a high-quality thermal cabinet of office (closed) type, developed specifically for orthopedic workshops, laboratories and medical centers. Thanks to thoughtful ergonomics and reliable thermal insulation, it is ideal for heating and preparation of low-temperature and high-temperature plastics, sheet materials, as well as the formation of blanks for insoles, corsets and elements prostheses.
The main advantages of the model:
Design and energy efficiency: The closed chamber minimizes heat loss, ensuring a stable temperature inside and safe exterior surfaces during operation.
Control overview window: A large heat-resistant window on the front door allows the master to visually monitor the process of SMas material without opening the cabinet and without disturbing the temperature.
Convenient Control Panel: The control unit is integrated in the lower part of the front side of the housing. It is equipped with a digital PID controller (thermal controller) for precision adjustment and monitoring of the temperature regime, toggle switches of activation of heating elements and internal lighting, as well as the main power supply switch (Power on / off).
Ergonomic lock handle: The reliable door is equipped with a convenient recessed latch handle, which provides a tight fit and easy opening with one hand.
Industrial reliability and standardization: The installation is made in compliance with the factory standards of mechanical engineering and meets industry quality criteria, which is confirmed by the appropriate factory markings and quality certificates.
Scope:
Professional standard: The cabinet oven guarantees a stable thermoforming result, high heat retention accuracy and maximum safety for the staff of your workshop.
Industrial accuracy, uniform thermoforming and maximum convenience in working with sheet plastics.
The press oven tablet (folding) type is designed specifically for high-quality heating and double-sided thermoforming of sheet materials. It is an indispensable tool in orthopedic workshops and prosthetic centers when modeling parts of corsets, devices, sleeves and individual insoles made of thermoplastics (polyethylene, polypropylene, etc.).
Technical advantages and design features:
Folding type construction with pneumatic fixation: The top cover is equipped with powerful gas shock absorbers (gas lifts), which provide smooth opening, reliable fixation in the upper position and safe operation of the master.
Ergonomic work area: The large horizontal area allows you to evenly place the overall plastic sheets. The convenient handle on the cover provides easy closing with one hand during fixing of material.
Centralized control unit: The lower integrated automation unit is placed under the work surface to protect against accidental mechanical damage.
Durable stationary frame: A rigid metal frame with adjustable support legs guarantees the absolute stability of the equipment and vibration damping during the production process.
Scope:
Industrial reliability: The press oven optimizes the technological cycle of thermoforming, reduces internal stresses in the material during heating and guarantees high accuracy of reproduction of the geometry of the future product.
Professional multi-channel equipment for accurate and reliable vacuum formation of prostheses and orthoses.
Vacuum system it’s a key element of the technical equipment of a modern orthopedic workshop. It is designed to create a stable and adjustable vacuum (vacuum) during the formation of stump-receiving prostheses, rigid corsets and other orthopedic accessories on gypsum or polymer models.
Technical advantages and design features:
Multi-channel pressure distribution system: Equipped with six independent outlet fittings with convenient mechanical shut-off valves (red handles). This allows you to simultaneously connect several vacuum posts or flexibly control air flows.
Analog measuring instruments (manometers / vacuum meters): On the front panel there are three high-precision switch indicators of different diameters, which provide constant visual control of the working pressure in the system.
Smooth regulation of vacuum depth: Two swivel controllers (fine-tuning air valves) allow the master to accurately dose the pressing force of heated plastic or lamination resin, preventing deformation of the material.
Compact ergonomic case: The station is made in a strong metal case of the closed type with a protective powder covering.
Simple management: A reliable toggle switch is placed in the center of the panel to start / shut off the system to quickly start the vacuum pump.
Scope:
Professional standard: The multifunctional vacuum system guarantees the absolute tightness of the material to the mold, eliminates the formation of air bubbles in composites and increases the strength and durability of finished orthopedic products.
Digital control, process automation and maximum accuracy of vacuum formation of prostheses and orthoses of the new generation.
Vacuum system – is a flagship solution of automatic type, developed for the modernization of the production process in modern prosthetic and orthopedic workshops. Unlike the basic models, the system provides fully automated maintenance of a given level of vacuum, which guarantees impeccable quality during deep lamination with composites and thermal formation of prosthetic and corsets sleeves.
Technical advantages and innovative features:
Touch digital control (HMI panel): The main difference of the model is the touch screen integrated into the front panel. It allows you to track real-time pressure graphs, set the exact parameters of the vacuum and fully automate workflows.
Automatic control and energy efficiency: A smart automation system independently controls the operation of the vacuum pump. When the set level of vacuum is reached, the system goes into standby mode and automatically switches on only to compensate for pressure loss, which significantly extends the engine life and saves electricity.
Six-channel distribution manifold: In the lower part of the case there are 6 high-quality output fittings with independent shut-off valves (red handles). This allows you to simultaneously connect and independently adjust several vacuum lines (forming posts).
Ergonomic industrial design: The reliable metal case of the closed type protects internal knots and electronics from dust and mechanical damages.
Scope:
Technological advantage: The transition to the automatic vacuum system eliminates the human factor in pressure control, provides perfect lamination without micro-emptiness, and brings the performance of your workshop to a new level.
Maximum ergonomics, integrated vacuum training and mobility for impeccable manufacturing of composite sleeves.
Modular Station for Lamination Is a highly efficient and compact workplace “all in one”, created specifically for the optimization of the processes of manufacturing prostheses and orthoses by resin lamination. The design allows you to rationally organize the space of the prosthetic and orthopedic laboratory,connecting the zones of fixation of models, supply of vacuum and storage of consumables.
Technical advantages and design features of the station:
Multi-post vacuum forming system: The workplace is equipped with several rotary hinged brackets with integrated vacuum lines and flexible tubes. This allows the technique to simultaneously fix, position and laminate several prosthetic blanks at different angles.
Integrated Aspiration: In the upper end part there is a flange for connection to the ventilation system of the workshop, which guarantees the effective removal of harmful chemical vapors directly from the work area.
Reliable tabletop: The work surface is made of dense, resistant to mechanical damage and chemical wood reagentsa shield that provides durability and convenience during preparatory work.
Absolute mobility: The whole structure is mounted on reinforced rotary chassis-wheels with locks (brakes). The station can be easily moved to the workshop to rebuild the production cycle or fix in the desired area.
Scope:
Professional deep lamination with acrylic, epoxy and polyurethane resins of reinforcing materials (carbon, fiberglass, basalt).
Collection, reinforcement and preparation of prosthetic sleeves of the upper and lower extremities.
Organization of modern prosthetic laboratories according to European standards of lean production (5S).
Professional standard: Due to the factory quality, this modular workplace can significantly reduce the time for the manufacture of one product, minimize the harmful effects of evaporation of resins on staff and ensure cleanliness in the work area.
Powerful, ergonomic and safe machine for finishing, turning and polishing of prosthetic and orthopedic products.
This is a specialized equipment designed to perform accurate copying, milling and grinding work in orthopedic workshops. The machine is ideal for finishing prosthetic sleeves, modeling workpieces, processing the edges of rigid corsets, as well as accurate fitting of elements of individual orthopedic shoes and insoles.
Technical advantages and design features:
Professional drive unit: The machine is equipped with a reliable and powerful electric motor that provides stable torque even at high loads during the processing of dense plastics, composites and layers of leather.
Elongated shaft with abrasive nozzle: The design with the made working shaft allows the master to freely manipulate large and complex in geometry products (for example, thighs or shins) during grinding.
Local dust collector: Directly under the working grinding nozzle the special receiving cover for connection to an external system of an aspiration (extractor) is established. This ensures instant removal of chips and toxic dust from the work area of the master.
Integrated speed control panel: Convenient and simple unit of electric automation, mounted on the body. For added convenience and safety the machine is equipped with a floor control pedal.
Ergonomic floor rack: A strong vertical column is mounted on a massive metal platform with technological holes for a reliable anchoring to the floor of the workshop.
Scope:
Industrial Endurance: Thanks to the factory, this machine is designed for long-term loads, provides high surface treatment cleanliness and minimizes time for finishing finishing of each product.
Compact, powerful and highly mobile solution for precise turning and finishing of prosthetic and orthopedic products.
Is a compact high-performance machine, specially designed for orthopedic workshops with a limited area or for the organization of additional local workplaces of prosthetic technicians. The device is intended for precision processing, fitting, grinding and polishing of elements of corsets, stump-receiving sleeves of prostheses, and also details of individual orthopedic footwear and insoles.
Technical advantages and design features:
Industrial asynchronous electric drive: The machine is equipped with a durable and reliable engine in a protected housing. It provides stable rotation speed and high torque during processing of solid plastics, resins, composite materials (carbon) and dense rubber.
Extended cantilever shaft: The design has a long direct drive spindle, which allows you to comfortably work with deep and dimensional cavities (for example, the inner surfaces of the femoral or tibial prostheses). The red indicator on the housing clearly indicates the direction of rotation of the shaft.
Adjustable tilt mechanism: The frame of the machine is equipped with a reinforced hinge withconnection with a fixing clamping lever. This allows the master to change and rigidly fix the angle of the drive unit for the most ergonomic and accurate operation.
Safe Integrated Management: On the side panel of the protective metal casing is the main rotary power switch for quick start and instant stop of the machine.
Desktop or machine mount: A strong metal base has special technological holes around the perimeter, which allow you to securely and rigidly attach the milling machine to the desktop or workbench, completely leveling the vibrations.
Scope:
Professional compactness: This model provides the same unconditional power and purity of material processing, as well as large floor machines, but thanks to the thought-over form factor considerably saves useful space of your orthopedic laboratory.
Automated mixing, impeccable homogenization and digital control in the production of individual silicone products.
Automatic electric rollers – is a highly efficient new generation equipment created specifically for orthopedic workshops and prosthetic centers. The machine is designed for professional preparation, thorough mixing, staining and plasticization of two-component high-volume siliconesviscosity (HTV), which are used to make inserts, finger prostheses, individual silicone sleeves, liners and orthopedic insoles.
Technical advantages and design features:
Digital automatic control (HMI display): A modern compact touch screen is integrated on the right rack of the machine. It provides precise speed adjustment, control of the gap between shafts and automation of mixing cycles.
Precision Chrome Shafts: The working area consists of two high-strength steel shafts with a mirror protective covering. They guarantee perfect smoothness, resistance to silicone adhesion and easy cleaning after completion of the workflow.
Multi-level personnel safety system: Since working with rollers requires increased attention, this model is equipped with advanced protection elements:
Two bright emergency stop buttons on the upper ends of the racks and warning signs on the front panels, which signal the area of possible pinching.
Duplicate pedal control: For maximum freedom of action of the master and the possibility of operational control of the process by hand, the machine is equipped with a floor pedal.
Hard and stable construction: The floor cabinet body made of strong metal dampens vibrations and provides monolithic stability of the machine during unrolling of dense silicone blocks.
Industrial reliability and standardization: The installation is made in compliance with the factory standards of mechanical engineering and meets industry quality criteria, which is confirmed by the appropriate factory markings and quality certificates.
Scope:
A new level of quality: The automated rollers completely eliminate physically heavy manual labor during silicone kneading, reduce the preparation time of the material several times and guarantee the absolute homogeneity of the mixture, which is critical for the comfort of the patient’s skin in the finished prostheses.
The optimal balance of mechanical control, reliability and efficiency in the preparation of orthopedic silicone masses.
Semi-automatic electric rollers– This is a professional machine of industrial class, designed specifically for prosthetic and orthopedic workshops and laboratories. It is designed for thorough mixing, plasticization, degassing and uniform staining of high-tech two-component rigid fixing silicones (HTV). The equipment allows you to quickly and efficiently prepare material for the manufacture of individual silicone sleeves, tabs, finger prostheses, liners and orthopedic insoles.
Technical advantages and design features:
Classic semi-automatic control panel: Unlike fully automatic versions, this is model equipped with a reliable combination panel. It includes a compact digital display for parameters monitoring, physical buttons for quick start / stop (START / STOP), toggle switches of movement or modes, as well as a rotary power switch (Power).
Precision mechanical regulators: The model is equipped with a convenient flywheel on the front panel of the office, which allows the master to manually set the gap between the shafts and control the thickness of the silicone sheet.
Mirror hardened shafts: The work area contains two powerful steel shafts with a special wear-resistant chrome coating. They prevent silicone from sticking, resistant to mechanical damage and are easy to clean after work shifts.
Comprehensive security system: To minimize production risks, the machine is equipped with: two removed emergency braking buttons on the upper points of the racks and warning stickers (DikKat) about the danger of pinching the hands.
Additional foot drive: The ergonomic floor pedal allows the master to quickly control the work of the rollers, leaving the hands completely free for manipulation of the silicone mass.
Scope:
Efficiency and durability: Semi-automatic rollers combine time-tested mechanical strength of units and basic automation of drives. This is an ideal choice for workshops that value tactile control over the material, but seek to completely eliminate heavy manual labor during kneading.
Powerful aspiration, effective filtration and cleanliness of the working area during the processing of prosthetic and orthopedic products.
Industrial dust collector Is a specialized chip suction unit (hood) of vertical type. It is designed for instant removal and filtration of dry dust, fine chips, gypsum residues, composites, acrylic resins and thermoplastics formed during milling, grinding and grinding of prosthetic elements, rigid corsets and orthopedic insoles.
Technical advantages and design features:
Two-channel connection system (two-core manifold): The vertical air outlet of the installation is equipped with two outlets. This allows you to simultaneously connect two workplaces of prosthetic technicians or combine the hood with different grinding and milling machines.
Effective two-stage filtration: The design contains two functional bags of large capacity.
Upper fabric filter bag: provides high-quality retention of fine volatile dust and air purification that returns to the workshop.
Bottom-collection bag: designed to accumulate heavy chips and large processing waste, easily removed for quick cleaning.
Reliable electric motor with local launcher: The aspiration unit is driven by a durable induction motor, which is mounted in the upper part of the housing.
Mobile and Stable Wheel Platform: The whole structure is fixed on a strong metal base with four swivel roller wheels. This allows you to easily move the dust collector through the workshop and install it next to the desired equipment.
Quality factory execution: The frame and metal air ducts are covered with wear-resistant powder paint, which protects the metal from corrosion and small scratches.
Scope:
Taking care of healthme and the equipment: The use of the dust collector protects the airways of the workshop staff from harmful fine dust, prevents contamination of other precision electronics and significantly reduces the time for cleaning workplaces.
Specialized technological solution for accurate, symmetrical and impeccable formation of prosthetic and orthoses sleeves.
A professional set of tools and equipment for deep extraction is designed to optimize and improve the accuracy of hot thermoforming of sheet plastics. This kit is indispensable for orthopedic workshops during the manufacture of staples of the upper and lower extremities prostheses, as well as high rigid orthoses, where it is critical to ensure uniform stretching of the material without the formation of folds and internal stresses.
Technological standard: This set of equipment minimizes the percentage of marriage due to uneven thinning of the plastic, protects the hands of the master from burns during the manipulation of hot material and guarantees impeccable anatomical accuracy of the future product.
Professional orthopedic equipment for accurate fixation, pouring and processing of gypsum positives.
Plastering machine Is a specialized vertical stand (trative), designed to optimize and increase the accuracy of prosthetic processes in orthopedic workshops. It is designed for reliable fixation of reinforced concrete or tubular cores, pouring gypsum negatives (clips) and subsequent accurate manual modeling of gypsum positives of the staples.
High-performance tool for fast and accurate turning of gypsum positives and hard materials.
Rasp cutters are professional replaceable nozzles for orthopedic cone-polishing machines. They are designed specifically for primary, coarse and semi-cleaning workpieces. Due to the unique geometry of the notch, these cutters are an indispensable tool of the prosthetic technician at the stage of modeling and fitting of the elements of the future prosthesis or orthosis.
